Blister Boxes

Wholesale pricing, custom print and low MOQ — get your tailored quote below.
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100 Units MOQ
Low minimum orders
7-10 Days Delivery
Fast turnaround time
Free Shipping
On orders of 500+ units
Worldwide Shipping
Safe & secure transit
About Blister Boxes
Engineered Secondary Packaging for Pharmaceutical Blisters
At Rush Boxes, we specialize in the precision manufacturing of secondary packaging designed specifically to house medicinal and supplemental blister strips. Our custom blister boxes are crafted with a focus on structural rigidity and moisture resistance to ensure the internal product remains protected throughout the supply chain. Using advanced die-cutting technology, we create enclosures that accommodate various counts of tablet boxes or individual strips, ensuring a snug fit that prevents rattling and mechanical damage during transit.
Enhanced Branding and Compliance Labeling
The surface of our pharmaceutical-grade paperboard serves as a high-fidelity canvas for critical information. We utilize high-resolution offset printing to ensure that dosage instructions, expiration dates, and regulatory warnings are legible and sharp. For brands seeking a premium feel, we offer aqueous soft-touch coatings and 18pt SBS board which provides a smooth, white finish. This professional presentation is vital for building patient trust and ensuring that your customized supplement packaging stands out on a retail or pharmacy shelf.
Optimizing Distribution and Logistics Efficiency
Our manufacturing process emphasizes lightweight yet durable materials that help reduce overall shipping costs without compromising safety. We understand the B2B landscape requires fast turnarounds; hence, our factory-direct model allows us to ship orders within the USA in 8-10 business days. Whether you require auto-lock bottom structures for rapid manual assembly or reverse tuck styles for automated filling lines, our healthcare packaging containers are designed to streamline your operations.
Core Technical Features
Versatile Use Cases Across the Health Industry
Our custom packaging for blister-packed products is utilized across numerous categories, from over-the-counter allergy medications to high-end nutraceuticals. The versatility of our design process allows us to create nutraceutical retail packaging that complies with size constraints and shelf-depth requirements. By focusing on the B2B supply chain, we offer scalability that grows with your business, from initial prototype batches of 50 to high-volume wholesale runs.
What is the minimum order quantity for custom blister boxes?
Our minimum order quantity (MOQ) is 50 units, allowing pharmaceutical startups and small-scale manufacturers to access professional-grade packaging without high overhead costs.
Which paperboard material is best for pharmaceutical secondary packaging?
We typically recommend 18pt or 20pt SBS (Solid Bleached Sulfate) board. It provides a clean, moisture-resistant surface and excellent rigidity for protecting internal blister strips.
How fast can I receive my order within the USA?
Our standard turnaround time is 8-10 business days, which covers both the production phase and shipping. We offer free ground shipping to all states in the USA.
Can I add a Spot UV finish to my blister boxes?
Yes, we offer various premium finishes including Spot UV, matte lamination, and foil stamping to help emphasize brand logos or specific security features on your boxes.
Do you provide the internal blister trays or just the outer box?
Rush Boxes specializes strictly in the manufacturing of the outer secondary packaging. All boxes are supplied empty; we do not provide the primary blister strips or medication.
Are your materials compliant with retail shelf standards?
Absolutely. Our manufacturing process ensures that the dimensions and material strength meet industry standards for stackability and retail display durability.
Can I request a custom size to fit a specific strip count?
Yes, every box is custom-made to your specific dimensions. We can engineer the box to perfectly fit 1, 2, or multiple blister strips based on your product requirements.
Do you offer free design support for pharmaceutical boxes?
Yes, we provide free design assistance and digital proofing to ensure your layouts meet your branding and technical specifications before we begin mass production.
Engineered Secondary Packaging for Pharmaceutical Blisters
At Rush Boxes, we specialize in the precision manufacturing of secondary packaging designed specifically to house medicinal and supplemental blister strips. Our custom blister boxes are crafted with a focus on structural rigidity and moisture resistance to ensure the internal product remains protected throughout the supply chain. Using advanced die-cutting technology, we create enclosures that accommodate various counts of tablet boxes or individual strips, ensuring a snug fit that prevents rattling and mechanical damage during transit.
Enhanced Branding and Compliance Labeling
The surface of our pharmaceutical-grade paperboard serves as a high-fidelity canvas for critical information. We utilize high-resolution offset printing to ensure that dosage instructions, expiration dates, and regulatory warnings are legible and sharp. For brands seeking a premium feel, we offer aqueous soft-touch coatings and 18pt SBS board which provides a smooth, white finish. This professional presentation is vital for building patient trust and ensuring that your customized supplement packaging stands out on a retail or pharmacy shelf.
Optimizing Distribution and Logistics Efficiency
Our manufacturing process emphasizes lightweight yet durable materials that help reduce overall shipping costs without compromising safety. We understand the B2B landscape requires fast turnarounds; hence, our factory-direct model allows us to ship orders within the USA in 8-10 business days. Whether you require auto-lock bottom structures for rapid manual assembly or reverse tuck styles for automated filling lines, our healthcare packaging containers are designed to streamline your operations.
Core Technical Features
Versatile Use Cases Across the Health Industry
Our custom packaging for blister-packed products is utilized across numerous categories, from over-the-counter allergy medications to high-end nutraceuticals. The versatility of our design process allows us to create nutraceutical retail packaging that complies with size constraints and shelf-depth requirements. By focusing on the B2B supply chain, we offer scalability that grows with your business, from initial prototype batches of 50 to high-volume wholesale runs.
Engineered Secondary Packaging for Pharmaceutical Blisters
A simple workflow, built for speed and clarity
Every project starts with understanding what you need and reducing guesswork.
Tailored Specification Match
We align your required box style, exact dimensions, and finishing options with our advanced manufacturing specifications to ensure a flawless packaging fit.
Material & Printing Optimization
Choose from eco-friendly Kraft, premium SBS board, or heavy-duty corrugated cardboard with high-definition CMYK or Pantone spot color printing.
Secure Production & Logistics
Your order moves through precise die-cutting, gluing, and quality checks, followed by fast logistics and free delivery on orders of 500+ units.
Technical Details for Blister Boxes
| Specification | Details |
|---|---|
| Material Options | 14pt to 24pt SBS (Solid Bleached Sulfate), Recycled Kraft, Rigid Paperboard |
| Printing Tech | CMYK Offset, Digital Printing, PMS Spot Colors |
| Finishing/Coatings | Aqueous Coating, Matte/Gloss Lamination, Soft-Touch, Spot UV, Foil Stamping |
| Common Structures | Straight Tuck End (STE), Reverse Tuck End (RTE), Auto-Lock Bottom |
| Minimum Order Quantity | 50 Units |
| Turnaround Time | 8–10 Business Days (Standard), Expedited Options Available |
| Finishing | Options like Spot UV and embossing to highlight safety seals or brand logos. |
| High | Rigidity Calipers: Available in various thicknesses (14pt to 24pt) to support different blister strip weights. |
| Structural Variety | Choice of tuck-end or specialized lock structures for added security. |
| Eco | Friendly Options: Biodegradable Kraft paper grades for sustainable medicinal product lines. |
| Precision Die | Cutting: Accurate dimensions to prevent movement of internal blister cards. |
| Wholesale Factory Pricing | Direct manufacturing costs with low MOQs of just 50 units. |
Premium Structural Configurations
Engineered features tailored for product security and organic branding presentation.
Engineered Structural Integrity
Built with double-wall locking tabs and dust flaps to ensure your products stay secure during transport and handling.
Retail-Ready Presentation
Features clean edges, custom window cuts, and optional rigid inserts to present your brand beautifully on retail shelves.
Sustainable Materials
Crafted from 100% recyclable, biodegradable paperboard and non-toxic inks to support your brand's green initiatives.
