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Face Mask Boxes

Pharmaceutical Boxes

Wholesale pricing, custom print and low MOQ — get your tailored quote below.

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100 Units MOQ

Low minimum orders

7-10 Days Delivery

Fast turnaround time

Free Shipping

On orders of 500+ units

Worldwide Shipping

Safe & secure transit

Overview

About Face Mask Boxes

Engineered Manufacturing for Protective Gear Containment

At Rush Boxes, we specialize in the high-volume production of custom packaging for face masks, catering to medical suppliers, retail brands, and industrial safety distributors. Our manufacturing process utilizes high-grade 18pt to 24pt Solid Bleached Sulfate (SBS) board to ensure that each unit maintains its geometric form during palletization and transit. We understand that in a B2B supply chain, the reliability of the secondary container is paramount to protecting the primary product from dust, moisture, and compression.

Structural Versatility and Dispenser Functionality

Whether you are supplying bulk quantities of 50-count surgical masks or individual premium respirators, our structural design team can implement specialized features such as perforated opening tabs. This allows the end-user to transform the pharmaceutical-grade packaging into a functional tabletop dispenser. Our auto-lock bottom structures are particularly favored for high-speed manual assembly lines, significantly reducing the labor hours required during the fulfillment phase.

Maximizing Brand Visibility with Advanced Finishing

The surface of our custom-printed containers serves as a critical touchpoint for your brand. We offer a variety of aqueous coatings and UV spot finishes that not only enhance the visual appeal but also provide a tactile experience of quality. For retail-facing protective gear, a soft-touch matte lamination combined with embossed logos can distinguish your brand in a competitive market. Our high-fidelity offset printing ensures that all regulatory symbols, barcodes, and usage instructions are rendered with clinical precision.

Optimized Logistics and Sustainable Material Choices

Professional Grade Standards for B2B Supply

Our focus remains strictly on the manufacturing of empty containers designed to house protective equipment. By utilizing our specialized PPE kit containers, businesses can ensure their supply chain remains efficient. We offer wholesale pricing models that provide scalability for both emerging startups and established medical conglomerates, ensuring that high-quality production is accessible regardless of the order volume.

Durability for Long-Term Storage and Retail Shelving

The integrity of the paper fibers we use in our manufacturing ensures that the boxes do not warp or lose their "snap" over time. This is essential for products that may be stored in climate-controlled warehouses for extended periods before reaching the end-user. Our UV-resistant inks prevent fading under harsh retail lighting, maintaining the professional appearance of your healthcare-related product containers throughout their entire shelf life.

Streamlined Turnaround and Rapid Fulfillment

In the fast-paced medical and safety industry, timing is critical. Rush Boxes has optimized the workflow from digital proofing to the final die-cutting and gluing stages. With our 8-10 business day turnaround, we help you maintain lean inventory levels without risking stockouts. All our products are shipped flat to minimize storage footprint and shipping costs, arriving ready for immediate assembly at your facility.

Expert Insights on Face Mask Packaging Production

Get technical answers regarding the design, material selection, and manufacturing process for your custom protective equipment containers.

View All FAQs →
What is the most durable material for bulk mask boxes?

For bulk quantities (50-100 count), we recommend 24pt SBS or E-flute corrugated material. These provide the necessary stacking strength to prevent the bottom boxes from collapsing during shipping.

Can you manufacture boxes with a perforated dispenser opening?

Yes, we specialize in precision die-cutting. We can add custom perforations to the top or front panel, allowing the box to serve as a convenient dispenser for users in medical or office environments.

What are the benefits of Aqueous (AQ) coating for these containers?

Aqueous coating is a water-based finish that provides a fast-drying, scuff-resistant layer. It is environmentally friendly and protects the printed surface from fingerprints and ink rub-off during handling.

Are these boxes shipped pre-assembled or flat?

All our custom packaging is shipped flat. This optimizes shipping costs and saves valuable warehouse space. They are designed for easy folding and can be glued or interlocked during your assembly process.

Do you offer eco-friendly paper options for healthcare brands?

Absolutely. We offer 100% recycled kraft paperboard and FSC-certified stocks. These options maintain high durability while aligning with your brand’s sustainability goals.

Can I print high-resolution regulatory information on the box?

Yes, our offset and digital printing processes support high-density detail, ensuring that fine text, barcodes, and ISO certification logos are sharp and legible for compliance purposes.

What is the minimum order quantity for custom mask packaging?

Our minimum order quantity (MOQ) is 50 units. This allows small businesses to access professional-grade manufacturing, while we also offer significant price breaks for large wholesale volumes.

How do I ensure the box fits my specific mask size?

We manufacture every box to your exact specifications. Simply provide the width, depth, and height of your product stack, and our engineers will create a custom dieline for a perfect fit.

Engineered Manufacturing for Protective Gear Containment

At Rush Boxes, we specialize in the high-volume production of custom packaging for face masks, catering to medical suppliers, retail brands, and industrial safety distributors. Our manufacturing process utilizes high-grade 18pt to 24pt Solid Bleached Sulfate (SBS) board to ensure that each unit maintains its geometric form during palletization and transit. We understand that in a B2B supply chain, the reliability of the secondary container is paramount to protecting the primary product from dust, moisture, and compression.

Structural Versatility and Dispenser Functionality

Whether you are supplying bulk quantities of 50-count surgical masks or individual premium respirators, our structural design team can implement specialized features such as perforated opening tabs. This allows the end-user to transform the pharmaceutical-grade packaging into a functional tabletop dispenser. Our auto-lock bottom structures are particularly favored for high-speed manual assembly lines, significantly reducing the labor hours required during the fulfillment phase.

Maximizing Brand Visibility with Advanced Finishing

The surface of our custom-printed containers serves as a critical touchpoint for your brand. We offer a variety of aqueous coatings and UV spot finishes that not only enhance the visual appeal but also provide a tactile experience of quality. For retail-facing protective gear, a soft-touch matte lamination combined with embossed logos can distinguish your brand in a competitive market. Our high-fidelity offset printing ensures that all regulatory symbols, barcodes, and usage instructions are rendered with clinical precision.

Optimized Logistics and Sustainable Material Choices

Professional Grade Standards for B2B Supply

Our focus remains strictly on the manufacturing of empty containers designed to house protective equipment. By utilizing our specialized PPE kit containers, businesses can ensure their supply chain remains efficient. We offer wholesale pricing models that provide scalability for both emerging startups and established medical conglomerates, ensuring that high-quality production is accessible regardless of the order volume.

Durability for Long-Term Storage and Retail Shelving

The integrity of the paper fibers we use in our manufacturing ensures that the boxes do not warp or lose their "snap" over time. This is essential for products that may be stored in climate-controlled warehouses for extended periods before reaching the end-user. Our UV-resistant inks prevent fading under harsh retail lighting, maintaining the professional appearance of your healthcare-related product containers throughout their entire shelf life.

Streamlined Turnaround and Rapid Fulfillment

In the fast-paced medical and safety industry, timing is critical. Rush Boxes has optimized the workflow from digital proofing to the final die-cutting and gluing stages. With our 8-10 business day turnaround, we help you maintain lean inventory levels without risking stockouts. All our products are shipped flat to minimize storage footprint and shipping costs, arriving ready for immediate assembly at your facility.

Engineered Manufacturing for Protective Gear Containment

Workflow

A simple workflow, built for speed and clarity

Every project starts with understanding what you need and reducing guesswork.

01

Tailored Specification Match

We align your required box style, exact dimensions, and finishing options with our advanced manufacturing specifications to ensure a flawless packaging fit.

02

Material & Printing Optimization

Choose from eco-friendly Kraft, premium SBS board, or heavy-duty corrugated cardboard with high-definition CMYK or Pantone spot color printing.

03

Secure Production & Logistics

Your order moves through precise die-cutting, gluing, and quality checks, followed by fast logistics and free delivery on orders of 500+ units.

Specifications

Technical Details for Face Mask Boxes

SpecificationDetails
Material Options10pt to 28pt SBS, Eco-Friendly Kraft, Corrugated E-flute
Box StructuresStraight Tuck End, Reverse Tuck, Auto-Lock Bottom, Perforated Dispenser
Printing CapabilityFull-color CMYK, PMS Spot Colors, Digital & Offset Printing
FinishingsAqueous Coating, Soft-Touch Matte, Gloss UV, Gold/Silver Foiling
Minimum Order50 Units
Lead Time8-10 Business Days (Standard)
DimensionsPrecise internal clearances to prevent product shifting and ensure a snug fit for various mask counts.
Material RigidityWe select paperboard grades that offer superior burst strength and stacking resistance.
EcoConscious Options: Recycled kraft paper stocks for brands focusing on sustainable healthcare initiatives.
Coating DurabilityScuff-resistant finishes that prevent ink smudging during long-distance shipping.
Precision DieCutting: Accurate tolerances for seamless folding and consistent closure tension.
FactoryDirect Logistics: Streamlined production and shipping within the USA to meet tight inventory cycles.
Features

Premium Structural Configurations

Engineered features tailored for product security and organic branding presentation.

Engineered Structural Integrity

Built with double-wall locking tabs and dust flaps to ensure your products stay secure during transport and handling.

Retail-Ready Presentation

Features clean edges, custom window cuts, and optional rigid inserts to present your brand beautifully on retail shelves.

Sustainable Materials

Crafted from 100% recyclable, biodegradable paperboard and non-toxic inks to support your brand's green initiatives.